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Epoxy Resin Very Hard Casting Resin Liquid Fiberglass For Sale

Epoxy Resin Very Hard Casting Resin Liquid Fiberglass

You are offerding on a 96 ounce kit of

MAX GFE A/B

Glass Filled Epoxy

1/2 Gallon Of Resin

and

1 Quart of Curing Agent

96 ounce combined volume


BEST VIEWED USING GOOGLE OR GOOGLE CHROME BROWSER

Itemsmay be packaged in different containers as shown

USE THESETHEORETICAL FACTORS THAT RELATES TOANY UNDILUTED EPOXY RESINAS A GUIDE

1 GALLON = 231 CUBIC INCHES

1 GALLON OF RESIN CAN COVERS 1608 SQUARE FEET

1 MIL OR 0.001 INCH CURED COATING THICKNESS

1 GALLON OFRESIN IS 128 OUNCES

1 GALLON OF MIXED EPOXY RESIN IS 9.23 POUNDS

1 GALLON OF RESIN IS 3.7854 LITERS

Cures to a very tough high hardness, glass-like casting.
Typical Usage ELECTRONICS POTTING COMPOUND
  • EXCELLENT THERMAL CONDUCTIVITY
  • HIGH ELECTRICAL INSULATIVE VALUES

CASTING FOR PARTS AND TOOLING

  • DIMENSIONAL STABLE OVER A WIDE RAGE OF SERVICE TEMPERATURE
  • HIGH COMPRESSIVE, TENSILE , BEAM STRENGTH
  • EXCELLENT MACHINEABILITY
  • HIGH IMPACT AND TENSILE STRENGTH

PROTECTIVE COATINGS

  • EXCELLENT ABRASION RESISTANCE
  • HIGH CHEMICAL RESISTANCE
  • DURABILITY

PRODUCT DESCRIPTION

MAX GFE is a two-component epoxy based resin that exhibits very high tensile strength properties. It is filled with milled fiberglass and the vacuum processed to remove any entrapped or incorporated air bubbles. The fiberglass filler dramatically improves the tensile strength, flexural modulus, thermally conductivity, abrasion resistance and surface hardness compared to an unfilled system. MAX GFE is easily mixed and poured into place. It is self-leveling and has low thixotropic gel-like consistency. Due to its thermally conductive fillera400 gram mass can be mixed and castedwithout excessive heat due to exothermic heat generation.

MAX GFE is suitable for casting parts that require high tensile strength, dimensional stability and hardness.

MAX GFEcan also be utilized as a potting compound that requires higher electrical insulative properties than standard potting compounds. It is suitable for use with silicone, polyurethane, steel, and wood molds. MAX GFE can be demolded after 36 hours room temperature cure or for a faster demold times, post cured under heat (30 minutes at 200oF) after it has gelled for 4 hours at room temperature allow to cool and de mold.


NEED MORE INFORMATION?

Please visit our YouTube Channel to view our video demonstrations


Application and Usage

Before adding the curing agent, the fiberglassfillers incorporated in the MAX GFE Part Amay settle during shipmentor storage.Itwill require gentle stirring to dispersesettling to insure proper cured performance.

Gently agitate by hand mixing with a spatula or by mechanical impeller mixer until the filler is uniformly dispersed.Pre-heating the resin to at least120 degrees Fahrenheit will facilitate a much easier mixing.

Allow the resin to cool to room temperature before adding the curing agent.

Avoid aggressive mixing to help reduce excessive air entrapment.

If available, use a vacuum chamber to degas the resin or PART A component to accelerated air bubble removal.

Allow the mixed Part A to sit for about 30 minutes to permit any entrapped air bubbles to evacuate. To remove stubborn air bubbles from the surface, use a hot air gun or a hair dryer or a propane torch and pass it very quickly over the surface.

COLD TEMPERATURE NOTICE

DURING THE COLDER SEASONS THE RESIN AND CURING AGENT SHOULD BE WARMED TO AT LEAST 75°F to 80°F (21°C to 27°C) PRIOR TO USE TO REDUCE ITSVISCOSITY, REDUCE AIR BUBBLE ENTRAPMENT, MAINTAIN ITS WORKING TIME AND INSURE PROPER CURE. IN SOME CASES THE RESIN OR PART A MAY APPEAR TO BE CLOUDY OR SOLIDIFIED, WHICH IS AN INDICATION OFRESIN CRYSTALLIZATION.


HEAT PROCESSED

CRYSTALLIZED SOLID

USE BELOW 80°F

DO NOT USE UNLES PROCESSED

DO NOT USEUNLESSPROCESSED

THE COLD TEMPERATURE EXPOSURE CAN OCCUR DURING TRANSPORT OR DELIVERY OF THE KIT WERE THE PACKAGE CAN BE EXPOSED TO TEMPERATURES BELOW 50°F AND INITIATE THE RESIN TOCRYSTALLIZEOR DEVELOP SEED CRYSTALS. ONCE A SEED CRYSTALDEVELOPS, CRYSTALLIZATIONWILL OCCUR EVEN IF STORED AT THE PROPER STORAGE TEMPERATURE. DO NOT THROW AWAY OR USE THE RESIN UNTIL IT HAS BEEN MELTED BACK TO A FREE-FLOWING LIQUID PHASE BY GENTLE HEATING 120°F TO 150°F.

THE HIGH PURITY EPOXY COMPONENT AND THE ABSENCE OF ANY ACCELERATORS AND OTHER NON-REACTIVE IMPURITIES IN ITS FORMULATION ARE SOME OF THE MANY KEY FACTORS THAT CONTROLS ITS HIGH PERFORMANCE PROPERTIES.

THE COLD TEMPERATURE WILL ALSO MAKE THE RESIN MUCH THICKER THAN THE STATED VISCOSITY AND WORKING TIME VALUES AS STATED ON THE PHYSICAL TABLES CHART. THIS WILL REDUCE THE POLYMER'S REACTION RATE AND EXTEND ITS CURE TIME. THIS CAN RECTIFIED BY PRE-WARMING BOTH COMPONENT AND USING THE MIXED RESIN IN A CONTROLLED TEMPERATURE ENVIRONMENT NO COOLER THAN 70°F .

COMMON ANDNOTIFIABLETHE EFFECTS OF

COLD TEMPERATURE EXPOSURE

    HIGHER OR THICKER VISCOSITY

    LESS ACCURACY IN VOLUMETRIC MEASUREMENT DUE TO ITS THICKER CONSISTENCY

    CRYSTALAZIED OR SOLIDIFIED RESIN COMPONENT THAT WILL APPEAR AS A WHITE WAX-LIKE CONSISTENCY

    MORE BUBBLE ENTRAPMENT DURING MIXING

    SLOWER REACTIVITY

    LONGER CURE TIMES

    LOWER CURED PERFORMANCE DUE TO NONE FULL CURE POLYMERIZATION

PROCESSING EPOXY RESINS

TO COUNTER ACT THE AFFECTS OF THE COLD TEMPERATURE EXPOSURE, WARM THE RESIN GENTLY BY PLACING IT IN A PLASTIC BAG AND IMMERSE IT IN HOT WATER OR A WARM ROOM AND ALLOW IT TO ACCLIMATE UNTIL IT IS A VERY CLEAR AND LIQUID INCONSISTENCY.ALLOW THE RESIN TO COOL 75°F TO 80°F MAXIMUM BEFORE ADDING THE CURING AGENT.

PLACE CURSOR OVER THE SLIDESHOW TO PAUSE OR PLAY

TO MELT THE CRYSTALLIZED RESIN FASTER HIGHER PROCESSING TEMPERATURE CAN BE UTILIZED BY PLACING IT IN A PLASTIC BAG OR MAKE SURE THAT THE LID IS SECURE TO PREVENT WATER FROM ENTERING THE CONTAINER AND IMMERSE IT IN HOT WATER , 140°F TO 180°F UNTIL ALL TRACES OF THE CRYSTALLIZED RESIN IS ONCE AGAIN A CLEAR LIQUID. THE CONTAINER CAN WITHSTAND 212°F (BOILING POINT OF WATER); THE RESIN SHOULD REVERT BACK INTO A LIQUID IN LESS THAN 20 MINUTES.

ALLOW THE RESIN TO COOL BELOW 80°F BEFORE ADDING THE CURING AGENT.A POLYMER RESIN'S PHYSICAL PROPERTY SUCH AS ITS VISCOSITY AND CURE RATE ARE HIGHLY AFFECTED BY TEMPERATURE.

CAUTION

ALTHOUGH THEPOLYMERIZATIONHAS SLOWED DUE TO THE COLDER AMBIENT CONDITIONS, MIXING THE RESIN AND CURING AGENT ABOVE 80°F MAY CAUSE RAPID POLYMERIZATION AND HIGH EXOTHERMIC HEAT BUILD-UP THAT CAN EXCEED 300°F EXOTHERMIC HEAT WHEN KEPT IN MASS.

DO NOT HEAT AND MIX THE RESIN OR CURING AGENT BEYOND 90°F AS IT MAY CAUSE RAPID ANDUNCONTROLLABLEREACTION. THE BEST WORKING CONDITION IS TO PREWARM THE RESIN AND CURING AGENT TO 70°F TO 75°F PRIOR TO MIXING AND ALLOW IT TO CURE AT AN AMBIENT TEMPERATURE NO LOWER THAN 65°F FOR AT LEAST 24 HOURS.

NEED MORE INFORMATION?

Please visit our YouTube Channel to view our video demonstrations

IMPORTANT MIXING INSTRUCTIONS

DUE TO THE HIGHER DENSITY OF THE FIBERGLASS POWDER, IT WILL SETTLE TO THE BOTTOM OF THE CONTAINER DURING STORAGE. PREMIX THE PART A OR RESIN PRIOR TOADDING THE CURING AGENT TO INSURE align="center" class="MsoHeader" style="font-weight: bold; color: rgb(255, 0, 16); font-size: medium; margin: 0in 0in 0pt; text-align: center;">

PHYSICAL PROPERTIES

Viscosity Part A

15,800 cPs

Viscosity Part B

250 cPs

Mixed Viscosity

1250 cPs

Mix Ratio By Volume

100 Parts A to50 Parts B (2:1)

Mixed Density

1.40 g/cc

Working Time:

120 minutes (400 gram mass)

Peak Exotherm

150oF max (400 gram mass)

MECHANICAL PROPERTIES

Shore Hardness:

90to 92 Shore D

Shrinkage Factor

<0.10 %

Compressive Strength:

21,800 psi

Tensile Strength:

13,900 psi

Tensile Elongation

1.3%

Heat Distortion Temperature

200oF

Thermal Conductivity

0.682 W/m*K

Volume Resistivity

2.58 x 1015 ohm · cm

Dielectric Constant

4.41

Dissipation Factor

0.0113

Surface Resistivity

3.16 x 1016 ohm · cm

Service Temp.

250 oF

CHEMICAL RESISTANCE PERFORMANCE

FULL IMMERSION at 30°C

MEASURED PERCENT CHANGE IN WEIGHT

REAGENT

3 days

28 days

Deionized Water

0.19

0.50

Sea Water

0.11

0.98

Methanol

5.63

6.41

Ethanol

2.28

4.28

Toluene

1.40

5.86

Xylene

1.04

2.05

Butyl Cellosolve

11.63

15.31

MEK

13.11

Destroyed

10% Lactic Acid

0.81

1.42

10% Acetic Acid

0.12

1.45

70% Sulfuric Acid

0.18

0.94

50% Sodium Hydroxide

0.04

0

10% Sodium Hypochlorite

0.51

1.36

SPECIMEN CURE CYCLE 7 days @ 25ºC plus1 hours at 100ºC

1 CUBIC INCH

ULTIMATE COMPRESSIVE STRENGTH OF MAX GFE

TESTED PER ASTM D695

Casting with MAX GFE A/B

Prepare mold by cleaning and applying a good quality wax mold release or PVA parting film. If using PVA parting film, allow the PVA to dry completely and make sure that the mold is secured on a level plane.


MAX MOLD KIT


Measure out the proper amounts Part A and Part B based on a 2:1 by weight mix ratio in a clean container (the resin is heavier in density than the curing agent). Gently mix until a uniform consistency is achieved (2 minutes). Do not mix aggressively to avoid excessive air entrapment. Transfer the mixture into another clean container and continue mixing for another minute. This will guarantee a thorough mixture. Slowly pour the mixture in the prepared mold and allow to spread unaided to minimize air entrapment. To remove stubborn air bubbles from the surface, use a hot air gun or a propane torch and pass it very quickly over the surface.

Allow the casting to cure at room temperature; depending on the ambient temperature cures times can vary from 24 to 48 hours. If available, use a Shore Durometer to determine the cured hardness, a reading of 65 D will be sufficient for demolding or attempt to indent the casting with using your fingernail, if it does not indent then it is ready for demolding. Longer cure times may be required when curing below 70oF. For a faster demold time, allow the casting to set-up for 3 hours at room temperature then post cure in an oven for 2 hours at 200oF. Allow it to cool gradually and demold.

Pigments can be added to the MAX GFE to produce any colored desired.

Special epoxy colorants are available at our store.



MIXING EPOXY RESINSPLEASE VIEW THE FOLLOWING VIDEO FOR THE PROPER MIXING OF EPOXY RESINS.IT DEMONSTRATES THE PROPER TECHNIQUE OF MIXING ANY TYPE OF EPOXY RESIN SYSTEM.THE PROPER CURE AND FINAL PERFORMANCE OF ANY EPOXY RESIN SYSTEM IS HIGHLY DEPENDENT ON THE QUALITY AND THOROUGHNESS OF THE MIX.THE RESIN AND CURING AGENT MUST BE MIXED TO HOMOGENEOUS CONSISTENCY.
TO PAUSE OR PLAY THE FOLLOWING SLIDE SHOWS,

PLACE THE CURSOR ON THE PICTURE TO ACTIVATE VIEWING CONTROLS

THIS VIDEO DEMONSTRATES THE PROPER MIXING TECHNIQUE OF ANY BINARYOR TWO PART POLYMER SYSTEM. BYFOLLOWING THIS METHOD, THE USER IS GUARANTEED THAT THE RESIN AND CURING AGENT IS WELL INCORPORATED ANDAVOID UNCURED OR TACKY SPOTSIN THE APPLICATION

PLEASE VIEW THE FOLLOWING VIDEO DEMONSTRATION REGARDINGBATCH SIZE MIXING AND WORKING TIME. THE RESIN USED WAS MAX MCR WHICHHASSIMILAR REACTION WHEN MIXED IN LARGE MASS AND ALLOWED TOREACT IN A CONFINED MASS.

DON'T FORGET OUR EPOXY MIXING KIT

EVERYTHING YOU NEED TOMEASURE, MIX, DISPENSE OR APPLY ANY OF OUR MAX EPOXY RESIN

The container in which the epoxy and curing agent is mixed is an important consideration when mixing an epoxy resin system.

The container must withstand the tenacity of the chemical and must be free of contamination. Proportioning the correct amount is equally as importantto attain the intended cured properties of the resin system. Most epoxy curing agent has a degree of corrosivity, as a general practice, protective gloves should be wornwhen handling chemicals of the same nature.

MIXING KIT CONTENTS

4 each 32 ounce (1 Quart) clear HDPE plastic tubs

4 each 16 ounce (1 pint) clear HDPE plastic tubs

4 each clear HDPE plastic Lids for the plastic tubs

4 each 8 ounce (1/2-Pint) Wax Free Paper Cups

5 pairs one size fits all Powder Free Latex Gloves (Large)

6 Piece HDPE Plastic Measuring Spoon Kit

(1 tablespoon to 1/8 teaspoon)

10 Piece HDPE Plastic Measuring Cup

(1 Cup to 1/8 Teaspoon)

2 each None Sterile Graduated 10 cc Syringes

1 pack of Wooden Stir Sticks (100 disposable Chopsticks)

1 pack Assorted Size Bristle Brush (5 per pack)

FOR TECHNICAL SUPPORT PLEASE CALL

OUR NEW TOLL FREE NUMBER

877 403 8008

Mon-Fri

9:00 AM to 5:00 PM

Pacific Standard Time

We are direct manufacture and formulators of high performance polymers for the industry for over 15 years. We have hundreds of large corporations that use our polymers in thousands of applications.
CHECK OUT OUR PRICES
We have the lowest prices on or we will beat our competitors price.

These are not extras, surplus, re-packs or old inventory. We purchase and mix our raw materials in large volumes and on demand, so we can offer our products at lower prices. All kits are manufactured and packaged at the time of order so that we can guarantee fresh materials.
Please inquiry for volume discount.
If you have any questions or special applications, our staff polymer chemist will be more than happy to answer your questions.

Thanks For Stopping By

NEED MORE INFORMATION?

Please visit our YouTube Channel to view our video demonstrations

PLEASE CHECK OUT OTHER AVAILABLE RESIN SYSTEMS AT OUR store

Your purchase constitutes the acceptance of this disclaimer . Please review before purchasing this product.

The user should thoroughly test any proposed use of this product and independently conclude satisfactory performance in the application. Likewise, if the manner in which this product is used requires government approval or clearance, the user must obtain said approval.

The information contained herein is based on data believed to be accurate at the time of publication. Data and parameters cited have been obtain through publish information, PolymerProducts and Polymer Composites Inc. laboratories using materials under controlled conditions. Data of this type should not be used for specification for fabrication and design. It is the user's responsibility to determine this Composites fitness for use.There is no warranty of merchantability of fitness of use, nor any other express implied warranty. The user's exclusive remedy and the manufacturer's liability are limited to refund of the purchase price or replacement of the product within the agreed warranty period.

PolymerProducts and its direct representative will not be liable for incidental or consequential damages of any kind.

Determination of the suitability of any kind of information or product for the use contemplated by the user, the manner of that use and whether there is any infringement of patents is the sole liability of the user.


Epoxy Resin Very Hard Casting Resin Liquid Fiberglass

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